When constructing a mill, the design can be either single or
multi-storied. The choice largely depends on the available space and specific
requirements of the mill.
Single vs. Multi-Storied Buildings
Single-Storied Buildings: These are becoming more common in
modern mills due to several advantages. They eliminate the need for static
towers, fire escape facilities, elevators, and complex water and steam piping
systems. Additionally, single-storied structures simplify material handling and
make it easier to organize the workflow. Expansions are also more straightforward
in these buildings.
Multi-Storied Buildings: While these might be necessary where
space is limited, they can increase construction costs. Despite this,
multi-storied buildings can be a practical solution in densely populated areas
or where land is scarce.
Roof Construction
Sawtooth Roofs: Historically, mills used sawtooth roofs
facing north to maximize natural light and reduce electricity costs. However,
this design has several drawbacks, including maintenance challenges.
Flat Roofs: Nowadays, flat roofs are more commonly used. They
are designed to support humidification plants, which are essential in textile
production. The use of prefabricated materials like oeforex blocks for roofing
has also become popular, reducing overall construction costs.
Floor Construction
Wooden Floors: Previously, wooden flooring was commonly used
in mills. However, it required regular maintenance and was not as durable as
modern alternatives.
Cement Floors: Today, cement flooring is preferred due to its
durability, lower maintenance needs, and suitability for supporting heavy
machinery.
Building Construction
Walls: The walls are typically constructed with bricks, using
sand insulation of the required thickness. Hard-burned bricks are favored for
their durability.
Modern Trends: Many mills now feature windowless,
single-storied buildings with rectangular structures. This layout is practical
for maintaining internal conditions and optimizing workflow. Typically, cotton
storage is placed at one end of the building, with the machinery arranged to
allow for smooth material flow. In some designs, raw materials are stored at
one end, with production ending at the opposite side.
Facilities and Environmental Control
Lavatories and Clock Rooms: Adequate facilities should be
provided, ideally located within 200 feet of the main work areas.
Humidity Control: The construction should cater to the
specific humidity requirements of each section, with return air channels
provided as needed to maintain proper air circulation.
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