Cultivation
of Jute Fiber
Introduction:
Jute
is sown from march to may according to rainfall and type of land.
It
requires warm and humid conditions for growth typically temperature range of
25-40 degree celcius and humidity of 70 to 90% additionally considerable
rainfall is require.
The
jute plant grows to the height between 1.5 to 4.5 meter with stem diameter up
to 20mm.
The
soil of good depth, contacting salts from annual floods, is best for jute.
Stages of Production and Processing:
Cultivation
Harvesting
Retting
Stripping
Washing
Drying
Bailing
& Packing
Storage
Cultivation:
The
jute is sown in march or april and continuous till early june.
Potash, Nitrogen
and Phosphrous acts as a good fertilizer for the crop.
Harvesting:
Now
that the jute is cultivated it is then harvested in any time between 120 to 150
days, when the flowers have been shed. It is noted that early harvesting give
good fibers. The harvested plants are kept in the field for 3 days so that the
leaves are shed.
Retting:
Retting
is a biological process where in the pectins(which binds the fiber) is removed.
In this process the jute fibers loosened due to the decomposition of hard cell
walls by the action of bacteria. During this process the bundles of fibers are
steeped in water at least 60cm to 90cm depth.
Stripping(
Fiber Extraction):
Stripping
is the process of removing the fiber from the stalk after stripping they
retted. The removal of fiber is carried out by 2methods,either by taking the
single plants and their fibers are taken off or the handful of stalks are
broken by giving it a too and fro motion in water.
Washing:
Once
the fiber are extracted the fibers are washed in clean water. The dark color of
fibers can be removed by dipping them in a remarind water for 15 to 20 min and
again washed in a clean water.
Drying:
The
fibers are hung on bamboo railings for them to sun dry for about 2 to 3 days.
After drying, the fibers are ready to be sold in the market.
Bailing,
Packing and Storage:
After
the jute fibers are dried the bailing of jute fibers is done according to the
grading system such as top, middle and bottom. Packing into Kutcha bales of
about 250 pounds for use in mills or jute market and the bales are stored.
Application of Jute:
Generally
used in various application as it is inexpensible, reasonably strong and is
available in large quantities.
Socks
and packing clothes
Food
storage
Backing
clothes for carpets
Curtain
and furnishing fabric
Mixed
with wool, used for inexpensible clothing
Application areas for technical textiles:
Agrotech-
Canvas cloths for agricultural purpose
Buildtech-
Jutes laminates
Clothtech-
Jute and Jute blended fabric
Packtech-
Jute bags
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