Jay Trivedi
Department of Textile
Manufactures
Government
Polytechnic,Nagpur,Maharashtra State, India.
Abstract:
Textile Industry is second largest
employement providing sector after agriculture. As it is a huge industry
manpower requirement is much higher. Different machines are used in order to
manufacture material right from yarn to finished fabric. So in order to operate
machines manpower is needed. Hence safety is much needed while working with
these machines.In this article hazards related to spinning industry are
explained in detail.
Departments in
Spinning Industry:
- Cotton godown
- Blow room / Mixing
- Carding
- Combers
- Draw frames
- Speed frames
- Ring Frame
Cotton Godown:
- Cotton comes in the textile mills in the form of compressed bales which are stored in the godown and released to the process as and when required.
- Average weight of cotton bale is 200 to 250 kg
- Dimension of bale is 0.75 X0.75X1.25 meter
- Since the space is limited so bales are stacked as high as roof height. Either manually and in few cases mechanically.
Hazards in cotton
godown
- Accidental falling of bales
- At the time of stacking ensure that the stack is in adequate equilibrium means it should be such that when one bale is disturbed for unloading the stack should not collapse this is usually achieved by stacking them in along and across in alternate layers like bricks placed in the wall
- Accident by contact with sharp edges of the straps on the bales.
- Fire due to improper wiring
- Smoke in the godown due to moving of forklift
- Chance s of accidents by fork lift
- Cotton opening and blowing
- Bales are transported from godown to blow room either manually , or by means of
- trolleys or by means of forklifts.
Blowroom:
Blow room consists of
- Hopper openers
- Bale breakers
- Beaters and condensers
- Feeding unit assembly
- Through pneumatic line section lumped mass cotton in the form of bales is opened , beaten up, torn apart and converted into soft, fluffy lap of cotton.
Here major part is to remove
- Stalk
- Motes
- Some sand
- Dust Etc.
Hazards in Blowroom:
Transmission machine parts
- Belts
- Pulleys
- Gears
- Shafts
- Revolving
- Beaters
- Spiced lattices or apron
- Other moving parts
Generally blow room consists of units
of hopper openers , bale breakers, beaters condensers and feeding unit assembly and cotton is
transferred from one unit to other by pneumatic section. Using these units the
lump mass of cotton in the bales is opened , beaten up, torn apart
and converted into a soft fluffy lap of cotton. In this process the
major part of impurities such as bits of leaves, stalk, motes some sand , dust
etc get removed from the cotton
Hazards in Cotton
opening and blowing
- Sudden opening of cotton bale results into sudden disengage of steel strap and chances of accident.
- Since all the machinery consists of belts , pulleys, gears, shafts and they are rotating so as per The Factories act 1948 all the transmission machinery and other dangerous parts should be made inaccessible by proper guards.
- All gears and toothed wheels which do not required frequent adjustment should be fully enclosed.
- Suitable and safe belt shifting device and emergency stopping device should be provided to all the machinery.
- On all these machines the beater covers and other openings which provide access to the dangerous parts should be effectively interlocked.
- Opening gibing access to dust chambers should be so fenced that while light is admitted to the chambers access to the beater guard is prevented.
- Chances of accidents while releasing chokes and removing dirt from under casing of beaters and such opening must be interlock effictively.
- Absence of ladder for reaching on certain points of machine may result into falling of person.
- Improper housekeeping also may lead to accident and fire in the cotton textile industry.
Carding machine:
Carding Machine consists of
- Cylinder
- Doffer
- Licker in
- Calendar roll nip
Here cotton comes in the form of lap
and leaves the machine as sliver.
Sliver rope is about an inch in
diameter and made up of clean while fiber
Accident
due to cylinder
Interlock guard to be provided to the
stripping door on cylinder. Door cannot be open without cylinder stopping and
cylinder can not be start without securely closing the stripping door.
Accident
in licker in
- Access to licker in securely closed by panels
- Gauging clearance
- Clearance between cylinder, licker in or doffer or flat is done by using feeler gauges.
- AT the time of this activity following steps to be followed in order to prevent accident.
- Stop the machine before using filler gauge and should never be done when parts of machine is in motion.
- Operator should not remove fluff, lint, from moving parts of machine specially from cylinder, licker in doffer and flat.
- In this process cotton in the form of ribbon laps is combed in short length of about 6mm by a series of needles placed on revolving cylinders.
- The fiber become longer, straighter and brighter as compare to those in card sliver.
- To provide guard to the unguarded transmission parts and other gears
- To provide interlock arrangement in order to avoid contact with cylinder needles.
- To provide interlock guard to the nipper knife in order to avoid dropping of nipper knife.
Draw Frames:
Sliver from comber and carding machine
are passed through series of rollers which draw the sliver and render the fiber
more parallel and blending and mixing also accomplished.
- Head stock gears.
- Provide interlock arrangement to head stock gears such that machine can not be started without cover and covers can not be lifted without stopping the machine.
- Calendar gears to be guarded properly.
- Avoid jam to calendar rollers.
Speed Frame:
Sliver is converted into roving in
this process, sliver through two sets of rollers into a thick soft roving and
also impart strength to it by twisting before the roving is wounded on the
bobbins.
Gears.
There are large numbers gears which
needs fencing on these machine
Lifter rack and pinion should be well
guarded so that access to the nip is prevented both when rack lifts and fall.
Flyers
Injury by hitting the flyer at the
time of removing fluff and cleaning work.
Inter locking to be provided at the
rotating zone of flyers.
Hazards in ring frame:
- Accident while piecing broken ends, operators usually hold the bobbin at its bottom end between their left hand fingers to stop it.
- Chances of accidents due to sharp edges on bobbin come in contact with fingers causes accident.
- Provide finger caps
- Educate workers to hold the running bobbins
- Provide stopping mechanism such as breaks for individual spindles.
- Falling of bobbins from creel tops: - While creeling average Indian workers may not reach to the bobbin holder easily and they step on the railing which expose them to the serious hazards.
- Accidents at the time of handling of Knife.
- To remove fluff or waste yarn on rollers operators do use knife.
- Improper use of knife result into serious cut injury to fingers.
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